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AP-12045 ANTISHICNC Three Chuck Fiber laser Tube Cutting Machine
Working area : 12000*Φ450mm
Max. cutting dia. : 450mm
Max. cutting length : 12000mm
No installation required
Simple operation
Support video teaching
1 Year for machinery warranty
On Stock
Email : contact@antsmachine.com
(your request will be responsed within 1 hour.)
Technical Parameter :
Model | AP-12045 |
Working area | 12000mm*Φ450mm |
Laser type | Fiber laser generator |
Laser power | 12000w Raycus |
Graphic format supported | CAD. DXF (etc) |
Voltage | 380V 60Hz |
Working environment | Temp:0-40℃,humidity:≤80% No condensation |
Position accuracy | ±0.03mm/1000mm |
Reposition accuracy | ±0.02mm/1000mm |
Transmission system | Gantry Double-drive structure |
Lubrication system | Full-automatic |
Max speed | 30 rotates /Min |
Max accelerated speed | 1.0G |
Max. cutting diameter | 450mm |
Min Cutting diameter | 20mm |
Max. cutting length | 12000mm |
Min. cutting length | 150mm |
Machine body | Gantry milling, De-stressing, De-firing |
1. Cutting Process
Laser cutting is the best cutting method in all kinds of cutting technology mastered by people nowadays. Compared with traditional cutting, the advantages of laser cutting lie in:
– Contactless cutting, small thermal deformation;
– Linear cutting has high precision and fast speed;
– Showing a low-carbon, environmentally friendly way;
– Automatically cutting is easy to achieve, improving machining efficiency;
– Buying something costs 50% less than machining.
Fiber laser wavelength is 1.07-1.08μm, is 1/10 of the wavelength of CO2 laser, is more conducive to be absorbed by metal materials, cutting carbon steel, stainless steel and aluminum alloy speed is not only faster, but also can cut aluminum coated zinc plate, and pure aluminum, brass, copper and other high reflection non-ferrous metals; Optical fiber transmission, full flight optical path, especially suitable for cutting all kinds of complex parts; Powerful NUMERICAL control system and nesting software to solve many technological problems, further improve the cutting accuracy, perforation speed, simple and convenient operation. The laser is directly transmitted to the cutting head of the machine by the laser through the optical fiber. The mechanical structure is simple, the optical path is constant, the basic maintenance is free, and the cutting performance is stable. The fiber laser uses the rare element Ytterbium as the luminescent material, without high purity helium, nitrogen, carbon dioxide and their consumption. Electricity to light conversion rate up to 30%, more low-carbon, economic.
2. Advantages of fiber laser cutting
1) Cutting head, with the use of capacitive induction control, so that the nozzle in the cutting process is always consistent with the workpiece surface distance, so it can not only complete the plane cutting, but also can complete all kinds of uneven surface cutting;
2) Cutting quality is good: no contact cutting, cutting edge affected by heat is very small, basically no workpiece thermal deformation, can avoid the collapse of the edge formed when the material punching shear, slit generally do not need secondary processing;
3) Save mold investment: can complete a variety of complex structure processing, only need to draw any image on the computer can be laser processing, no mold, no mold consumption, no need to repair the mold, save the time to replace the mold, so as to save the processing costs, reduce the cost of production, especially suitable for the processing of large products;
4) Material saving: the use of computer programming, can be different shapes of products for cutting, maximize the utilization of materials.
3. Cutting Performance
Machine Configuration
NO. | Name | Model | QTY | Remarks |
1 | Fiber laser cutting machine | 12045 | 1 SET | Standard |
2 | Laser source | 12000W | 1 SET | Raycus |
3 | Auto focusing high precision special cutting head | Laser head | 1 SET | BLT6 series |
4 | Special chiller for fiber laser | Original | 1 SET | S&A |
5 | Control system | system | 1 SET | FSCUT 8000 |
6 | Z axis drive system | High speed servo motor&driver | 1 SET | FUJI |
7 | X axis drive system | High speed servo motor&driver | 1 SET | FUJI |
8 | Y axis drive system | High speed servo motor&driver | 1 SETS | FUJI |
9 | W axis drive system | High speed servo motor&driver | 3 SETS | FUJI |
11 | Reducer | Original | 5 SET | MOTOREDUCER |
12 | Electric components | Original | 1 SET | SCHNEIDER |
13 | Rail | Line rail | 1 SET | Taiwan HIWIN |
14 | Rack | Grinding rack | 1 SET | Taiwan YYC |
15 | Proportional valves | Original | 1 SET | SMC |
16 | Beam and gantry | Aviation aluminum beam | 1 SET | Standard |
17 | Chucks | Pneumatic | 3 SETS | Length: 12000mm Max diameter: 450mm |
Remark:The accessories in the configuration list allow the manufacturer to change the accessory brand to a higher level according to the material supply. Users can purchase other brand accessories according to their needs.
Machine Parts Details
Name | Picture | Quantity | Description |
Laser source | 1set | Raycus laser source | |
Laser head | 1 set | BLT High dust resistance: Dust proof grade IP65, fully enclosed optical path, lens pollution possibility is almost zero.
GIF zero focus: Adjustable scale, so that the zero focus position is unified, no longer to adjust the process parameters trouble. High efficiency water cooling: Focusing mirror, collimator, nozzle are built in cooling function, strong solution to cutting heat problem. |
|
Control system | 1 set | Cypcut control system
FSCUT5000 operating system, advanced technology, suitable for kinds of material cutting. Supports AI/PLT/DXF/Standard G-code. Supports features like Lead-in/out, cutting compensation, micro-joint, bridging, gap cutting etc., Multiple Piercing / Laser Power / Frequency / Gas type / Gas pressure / Focus height adjustment can be set during cutting and piercing. WIFI remote control (Hand Device). |
|
Water chiller | 1 set | S&A Water chiller
Chinese famous brand,water chiller has many advantages such as precision and efficiency, intelligence and convenience, stable use safety performance, energy saving, environmental protection and energy saving. |
|
Servo motor | 5 sets | FUJI Servo motor
The FUJI Servo Motors and Drives with fast dynamic response provides speed and performance stability. The maximum idle speed of the machine can reach up to 120 m/min with the acceleration of 1.5 G. |
|
Reducer | 4 sets | France Moto reducer reducer
Perfect combination of servo system with the Moto reducer planetary gearbox and Helical Rack & pinion improves the position and re-positi |
|
Rail | 1 set | Taiwan famous brand (HIWIN)
Low noise, wear-resistant, smooth to keep fast moving speed of laser head. The linear transmission system comprises of from Helical Rack and linear guides which improves accuracy and efficiency. |
|
Rack | 1 set | Taiwan famous brand (YYC)
High precision, long life, can provide rigorous support for quenching helical gears and grinding helical gears, so that the load drive structure is compact, can effectively reduce the driving torque. |
|
Proportional valve | 1 set | Japan SMC Proportional valve
for controlling oxygen flow |
|
Electric components | – | Schneider electric components
Circuit protection against short-circuit or overload currents. |
|
Lubrication system | 1 set | Automatic Lubrication system
Keep the guide rail and rack lubricating during machine running for X-axis, Y-axis and Z-axis. |
|
Chucks | 3 sets | Pneumatic Chuck
Length: 12000mm Max diameter: 450mm |
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