CNC 3D Automatic Pipe bending machine CNC160REM+RBE-8A
Max Bending Radius : 20-950mm
Max Bending Angle : 190°
Max Mandrel Length : 6000mm
No installation required
Simple operation
Support video teaching
1 Year for machinery warranty
On Stock
Email : contact@antsmachine.com
(your request will be responsed within 1 hour.)
Technical Parameter :
| Basic technical data | Unit | CNC160REM+RBE-8A | |
| Maximum bending capacity round pipe mild steel＞1.5D | mm | Φ160×6.0 | |
| Maximum bending capacity round stainless pipe＞1.5D | mm | Φ160×4.0
(Φ140*9.0) |
|
| Number of bending molds | stack | Multi-stacks | |
| Pipe middle line bending R-difference between mold stacks | mm | 145 | |
| Maximum mandrel length | mm | 6000 | |
| Maximum feeding trip | mm | 4500 | |
| Feeding pipe center height | mm | 1250 | |
| Feeding method | mm | Direct or clamp | |
| Maximum Bending Radius | mm | 20-950 | |
| Maximum Bending Angle | degree | 190° | |
| The number of pipes can be set per pipe fittings | bends | 30 | |
| Working speed | Y axis Pipe feeding speed | mm/second | Max.500mm |
| B axis Pipe rotating speed | degree/second | Max.90° | |
| C axis Pipe bending speed | degree/second | Max.35° | |
| X axis Machine head left and right displacement moving speed | mm/second | Max.250mm | |
| Z axis Machine head up and down displacement moving speed | mm/second | Max.300mm | |
| Operating accuracy | Bending angle (repeatability) | degree | ±0.05° |
| Transfer angle (repeatability) | degree | ±0.05° | |
| Delivery length (repeatability) | mm | ±0.05 | |
| Data input method | Coordinate value (XYZ) or working value（Y B C) or 3D | ||
| B axis-Tube rotating servo motor power | KW | 2.9 | |
| Y axis-Tube feeding servo motor power with RBE | KW | 15.0*2 | |
| C axis-Tube bending servo motor power | KW | 45.0 | |
| X axis– Carriage left & right movement servo motor power | KW | 1.8 | |
| Z axis– Carriage up & down movement servo motor power | KW | 2.8 | |
| A axis-Mandrel left & right movement servo motor power | KW | 1.8 | |
| AZ1 axis-Mandrel up & down movement servo motor power | KW | 2.8 | |
| T1 axis-Tube support servo motor power | KW | 1.3 | |
| Hydraulic motor power | KW | 22.0 | |
| Machine gross weight | kg | 28000 | |
| Machine size L.W.H | mm | 10500*2780*2400 | |
Note: * The items can be customized, increased or extended according to the needs of users.
3D CNC pipe bending machine, with high rigid mechanical structure design and precision process level in line with the dynamic mechanical principle, under the structural strength, simple bending hand and bending nose design provides the maximum bending pipe space, so that the machine interference range to the minimum. With the automatic program control system, it can ensure that all types of difficult steel pipe bending work can easily meet the double requirements of mass production and high precision.
Equipment composition
CNC Pipe Bending machine equipped with machine basement & frame, bending shaft rotary movement system, Mold-clamping linear movement system, trolley linear movement system and Pipe-clamping rotary system, auxiliary push plate linear movement system and auxiliary push linear movement system, mandrel movement and pipe mandrel support system, bending head rotation system, central lubrication system, anti-wrinkle plate clamp device and safety system, control system, etc.
Equipment application
This model of 3D CNC automatic right-handed (clockwise) pipe bending machine, mainly used for round tube, square tube, hollow tube, solid core tube, special-type tube and other bending forming tasks. Materials include carbon steel pipes, stainless steel, aluminum profiles, high temperature alloy and other non-ferrous metal pipes.
Technical introduction
| 1 | The Multi-stacks mold design can install up to 6 different radius molds for automatic mold replacement for bending work. |
| 2 | The automatic mold change adopts the bending arm up, down, left, and right displacement to avoid the shaking phenomenon of pipe fittings caused by the displacement of the clamping pipe of the old feeding seat. |
| 3 | 8-axis servo motor drive
Y axis-Tube feeding B axis-Tube rotating C axis-Tube bending X axis-Cartridge left & right movement Z axis-Cartridge up & down movement A axis-Mandrel left & right movement AZ1 axis-Mandrel up & down movement T1 axis-Tube support |
| 4 | The C-axis (bend tube) adopts servo drive and robot specific reducer transmission design. It has the advantages of simple arm, deep throat, small bending interference, high rigidity, long service life, high precision, high output power, energy conservation, and good control. |
| 5 | The design of the arm shape has been analyzed through dynamic mechanics, and the arm structure is integrated, highly rigid, sturdy, and stable. It can easily ensure high bending accuracy without shaking during operation. |
| 6 | Quick mold replacement design provides more flexible production requirements, which can significantly reduce the debugging time and difficulty of mold replacement. |
| 7 | The upper and lower mold clamping design can avoid interference and provide maximum bending space. |
| 8 | All circuit signal lines and electrical assemblies are equipped with modular plugs and numbered for easy replacement and maintenance. |
| 9 | Equipped with a slow mandrel withdrawal function, the withdrawal time after the insertion of the tube is set according to the program, which can avoid the appearance protrusion caused by the fixed position of the tube insertion and improve the appearance quality of the pipe fittings. |
| 10 | Equipped with a standard guide mold auxiliary pushing device and designed with pressure and speed adjustment knobs, it can be easily adjusted to meet the needs of bending pipes, making difficult and difficult bending work easy. |
| 11 | For the mandrel shaft and movable sliding seat of the machine head clamping system, an oil injection hole lubrication device is installed, which can automatically set the lubrication cycle in the program, extending the machine’s service life and maintaining stable performance. |
| 12 | Equipped with a movable standard foot start switch and an emergency stop button. |
| 13 | Equipped with a hydraulic circulating oil and air cooling system, ensuring that the working oil temperature is within the standard range for stable mechanical operation. |
| 14 | The oil pump and solenoid valve adopt international standard top brands. |
| 15 | Equipped with main motor overload protection function to prevent improper setting from damaging the main power motor. |
| 16 | The inside of the movable curved hand has a safety guard plate to prevent personal injury. |
| 17 | The control program has an automatic error detection function to prevent illogical or erroneous operations from damaging the machine. |
| 18 | Design multiple password protection functions to prevent the program or processing data from being modified arbitrarily. |
| 19 | Emergency stop button are designed on the active foot switch and the controller for emergency. |
| 20 | It has multiple procedures and mechanical limit protection devices to prevent human error from breaking the machine. |
| 21 | With an abnormal alarm sound. |
| 22 | The fully automatic mode can be paused at any time, press the start button to continue working. |
| 23 | Provide adjustable shock feet to ensure smooth operation. |
| 24 | Equipped with mandrel pulling rod. |
| 25 | Auxiliary damage parts: one set of oil seal (ring), close to the induction switch. |
| 26 | Attach the adjustment manual tools and the Chinese/English machine operating manual in the standard toolbox. |
| 27 | Motor voltage 380V 50HZ control box voltage AC 220V DC24V. |
| 28 | Blade pump installation mode with a coupling |
| S/N | Description of Parts | Origin and Manufacturer |
| Electronic control part | ||
| 1 | 15 inch color screen touch control | GIEtech, China |
| 2 | Servo motor (full set) | Yaskawa, Japan |
| 3 | Servo motor driver (full set) | Yaskawa, Japan |
| 4 | Photoelectric switch | Omron, Japan |
| 5 | Low-voltage apparatus | Schneider, France |
| 6 | PLC | Inovance China or Beckhoff German |
| Mechanical part | ||
| 7 | Ball screw | HIWIN , China Taiwan |
| 8 | Linear slide track | GIPFEL , China Taiwan |
| 9 | Row teeth | JINGTE, China Taiwan |
| 10 | Cylinder | SMC,Japan |
| 11 | Pneumatic components | SMC,Japan |
| 12 | Bearing | NSK/SKF,Japan |
| 13 | Lubrication System | HERG, China Hong Kong |
Accessory accessories
1. One set of mold
2. hexagonal wrench 4,6,8,10,12,14,16
3. Open stay wrench 14-17 19-22
4. A movable wrench
5. Two screwdrivers
6. Four machine damping pads
7. One copy of the operation manual
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