Full-automatic Hydraulic-electric Hybrid Servo Pipe Bender CNC3805REM-RBE
Max. Rolling Capacity : 35×2.0mm
Min. Rolling Radius : ≥7Dmm
Max. Tube Diameter : 30mm
No installation required
Simple operation
Support video teaching
1 Year for machinery warranty
On Stock
Email : contact@antsmachine.com
(your request will be responsed within 1 hour.)
Technical Parameter :
| No | Description |
UNIT | CNC3805REM–RBE | Remark |
| 1 | Max. Bending Capacity / Carbon Steel | mm | 38×2.0-CLR1.5D | |
| 2 | Maximum Bending Capacity for Stainless Steel | mm | 32×2.0-CLR1.5D | |
| 3 | Maximum Bending Capacity for Square Metal Tube | mm | 30×2.0-CLR1.5D | |
| 4 | Bending Radius Range | mm | 30-200 | |
| 5 | Bending Radius Range / Square Tube | mm | 40-180 | |
| 6 | Max. Rolling Capacity | Mm | 35×2.0 | |
| 7 | Min. Rolling Radius | Mm | ≥7D | |
| 8 | Max. Tube Diameter for Reciprocating Feeding | Mm | 30 | |
| 9 | Bending Angle Range | Degree | 190 | |
| 10 | Two Layers Max. R Difference (R1-R2) | Mm | 40 | |
| 11 | Max. Feeding Stroke | Mm | 2500 | Customizable |
| 12 | Max. Effective Mandrel Travel | Mm | 3700 | Customizable |
| 13 | Machine Working Height | Mm | 1100 | |
| 14 | Adjustable Stroke of Die | Mm | 20-200 | |
| 15 | Bending Servo Motor | W | 5000 | |
| 16 | Bending Speed | Deg/sec | 150 | |
| 17 | Bending Accuracy | Degree | ±0.03 | |
| 18 | Tube Feeding Servo Motor | W | 3000 | |
| 19 | Feeding Speed | Mm/sec | 200-750 | |
| 20 | Feeding Accuracy | mm | ±0.03 | |
| 21 | Rotating Servo Motor | W | 400 | |
| 22 | Rotating tube movement speed | Deg/sec | 360 | |
| 23 | Rotating Accuracy | Degree | ±0.03 | |
| 24 | Head Left & Right Demoulding Servo | W | 750 | |
| 25 | Head Left & Right Demoulding Speed | mm/sec | 100 | |
| 26 | Demoulding Accuracy | Degree | ±0.03 | |
| 27 | Head Vertical Die Change Servo | W | 3000 | |
| 28 | Head Vertical Die Change Speed | Mm/sec | 200-650 | |
| 29 | Die Change Accuracy | Degree | ±0.03 | |
| 30 | Mandrel Travel Speed | Mm/sec | 120 | |
| 31 | Hydraulic Motor | KW | 4 | |
| 32 | Max. System Pressure | Kgf/cm2 | 120 | |
| 33 | Preset Pressure | Kgf/cm2 | 100 | |
| 34 | Total Power | KW | 17 | |
| 35 | Machine Length | Mm | 4500 | |
| 36 | Machine Width | Mm | 1050 | |
| 37 | Machine Height | Mm | 1300 | |
| 38 | Machine Weight | KG | 2800 |
Resources & Downloads:
Full-automatic Hydraulic-electric Hybrid Servo Pipe Bender CNC3805REM-RBE Product Introduction :
Product Details
1）This 3D CNC tube bender features a high-rigidity mechanical structure designed in line with dynamic mechanics and exquisite manufacturing craftsmanship. While ensuring structural strength, its compact swing arm and bending head maximize bending space and minimize machine interference. Equipped with an automatic program control system, it easily achieves mass production and high precision for complex tube bending operations of various steel pipes
2)This is a hybrid electro-hydraulic servo tube bender. It eliminates the accuracy deviation of C-axis bending caused by rising hydraulic oil temperature, greatly improves workpiece bending precision, and saves time, labor and floor space.
3）Equipped with 5-axis electric servo drive: Y (Feeding), B (Tube Rotation), C (Tube Bending), Z (Head Left/Right Demoulding), X (Head Up/Down Die Change).
Y (Feeding) Axis Mitsubishi Servo Motor & DriverB (Tube Rotation) Axis Mitsubishi Servo Motor & DriverC (Tube Bending) Axis Mitsubishi Servo Motor & DriverZ (Head Left/Right Demoulding) Axis Mitsubishi Servo Motor & DriverX (Head Up/Down Die Change) Axis Mitsubishi Servo Motor & Driver
4) The C-axis (tube bending) adopts servo drive combined with high-rigidity RV reducer transmission. It features compact bending head, large throat depth, low bending interference, high rigidity, long service life, high precision, high output power, energy efficiency and excellent controllability.
5) The bending head is designed based on dynamic mechanical analysis. Its integrated structure delivers high rigidity, sturdiness and stability. No vibration occurs during operation, reliably maintaining high bending precision.
6) Adopting a vertically floating clamping die design, it avoids interference and provides maximum bending space.
7) All circuit signal wires and electrical components adopt modular connectors with numbered labels for easy replacement and maintenance
8) It is equipped with a slow mandrel retraction function. The retraction timing of the internal mandrel can be set via program, which prevents surface bulges caused by fixed mandrel positions and improves the appearance quality of finished pipes.
9) Fitted with a standard guide die assist pushing unit. Equipped with knobs for pressure and speed adjustment, it can be easily tuned to suit different bending requirements and simplifies complex bending operations
10) Lubrication grease fittings are installed on the mandrel and movable slide of the head clamping system, extending the service life and maintaining stable performance of the machine
11) Comes with a movable standard foot switch integrated with an emergency stop button.Separate independent control station.
12) Equipped with air cooling or liquid cooling system for hydraulic oil, it keeps the oil temperature within the standard range and ensures stable machine operation
13) It supports manual, semi-automatic, full-automatic and step-by-step automatic operation modes.
14) It is equipped with main motor overload protection to prevent damage caused by incorrect parameter settings.
15) A safety guard is fitted on the inner side of the movable swing arm to prevent pinching injuries.
16) The control program is equipped with an automatic error detection function to prevent machine damage from illogical or incorrect operations.
17) Multiple password protection functions are adopted to prevent unauthorized modification of programs and processing data
18) Emergency stop buttons are installed on both the movable foot switch and the controller for immediate response to emergencies.
19) It is equipped with multi-program and mechanical limit protection devices to prevent machine collision damage caused by human error.
20) It is fitted with an abnormal alarm sound function.
21) Supports settings for mandrel use, as well as clamping feed and straight feed modes for round and non-round pipes.
22) Comes with a standard toolbox containing necessary adjusting tools and a Chinese operation manual.
23) Motor: 380V, 50HzControl cabinet: AC 200V, DC 24V
Main Purchased Components
| Main part | Brand |
| Electrical Control System | |
| PLC Controller | MITSUBISHI, Japan |
| 15-inch HMI Touch Screen15 | Advantech, Taiwan |
| Software | Self-developed |
| Network Cable | AMP |
| Thermal Protector, Magnetic Contactor | Schneider |
| Feeding Servo Motor | MITSUBISHI, Japan |
| Feeding Servo Driver | MITSUBISHI, Japan |
| Pipe Rotating Servo Motor | MITSUBISHI, Japan |
| Pipe Rotating Servo Driver | MITSUBISHI, Japan |
| Pipe Bending Servo Motor | MITSUBISHI, Japan |
| Pipe Bending Servo Driver | MITSUBISHI, Japan |
| Head Left & Right Demoulding Servo Motor | MITSUBISHI, Japan |
| Head Left & Right Demoulding Servo Driver | MITSUBISHI, Japan |
| Head Up & Down Mould Changing Servo Motor | MITSUBISHI, Japan |
| Head Up & Down Mould Changing Servo Driver | MITSUBISHI, Japan |
| Proximity Switch | OMRON / FOTEK, Taiwan |
| Switches, Push Buttons, Foot Switch | Tend Taiwan or equivalent brands |
| I/O Board | Self-made |
| Switching Power Supply | MEANWELL, Taiwan |
| Filter | Aide, Shanghai |
| Three-color Warning Light | 5i |
| 2. Hydraulic & Mechanical Parts | |
| Hydraulic Pump | YONGYUAN |
| Oil Pump Motor | Taihu Special Motor |
| Hydraulic Solenoid Valve | TEYE, Taiwan TEYE |
| Linear Guide Rail | Dinghan or equivalent brands |
| Ball Screw | Dinghan or equivalent brands |
| Feeding Rack | Saifu Transmission (High Rigidity & High Precision) |
| Bearing | NSK, HRB |
| Oil Seal & GLYD Ring | DINGZHI, Taiwan |
| Hydraulic Manifold Block | Youwang, Taiwan |
| Hydraulic Hose | Xinkejia, Jiangsu or equivalent brands |
| Pressure Gauge | SUOFEI |
| Pipe Bending Reducer | Murata RV, Taiwan |
| Other Reducers | PHT, Taiwan |
| Hydraulic Cylinder | Dasong, Jiangsu |
| Bending Head | Dasong, Jiangsu |
| Bending Arm | Dasong, Jiangsu |
| Feeding Carriage | Dasong, Jiangsu |
| Machine Bed | Dasong, Jiangsu |
| Pneumatic Components | AIRTAC |
Get The Required Product Quotation As Quickly As Possible
If possible, Given detailed request helps to gain better-matched customized solution. Thanks for your patience. your request will be responsed within 1 hours, kindly pay attention to your email please.
WHAT OUR CLIENTS SAY
Deliver good machines, enjoy good life
In the fall of 2024, I ordered a CNC bandsaw machine from Shanghai ANTS Machine Equipment Co., LTD to be used in our handrail production factory. I can confidently verify the exceptional quality and functionality of this machine. It has proven to be a valuable addition to our production process. The professionalism of their sales, service and support team—especially Baccata—has been superb and greatly appreciated.
Because of my 100% satisfaction with this experience, I have recently purchased a CK6150 CNC Lathe from them and am already looking to purchase more equipment in the near future.
USA Bobby Kelly Purchase manager
We ordered three sets of machines from Shanghai ANTS Machine Equipment Co.,LTD to use for our production in 2021. Two sets of double columns gantry horizontal saw machine and one turret milling machine During testing, the machines were found to have 100% same performance dimensions as our request. These machines are working as expected ever since, without any problems.
Thank you for providing us with such reliable equipment and service support. We are looking forward to ANTISHI’s long-term cooperation.
SLOVAKIA Michal Štromajer Maintainence Manager
To Whom It May Concern,
We are pleased to write this letter of recommendation for ANTS Machine Equipment Co., from whom we purchased a lathe machine (Model: CWA61160x3000) in 2024. The machine has been operating reliably in our workshop, and we are satisfied with itsperformance and quality, The craftsmanship and technical standards are excellent, whichreflects the high manufacturing standards maintained by ANTS Machine. Throughout the sales and post-sales process, the team at ANTS Machine demonstrated greatprofessionalism, Their sales and technical support teams were responsive, knowledgeable, and consistently provided timely assistance whenever we had queries or needed information. Additionally, ANTS Machine was very supportive in organizing a witness test before the machinewas shipped from China, This level of transparency and customer service gave us addedconfidence in our purchase. Based on our experience, we highly recommend ANTS Machine Equipment Co. for any similarmachinery needs. We look forward to working with them again in the future.
SAUDI ARABIC Basha Joshy Purchase & Logistics
We are happy to share our positive experience with the CNC lathe purchased from Shanghai ANTS Machine Equipment Co., LTD. In our communication and cooperation process, we found the machine to be outstanding in multiple aspects. First, the appearance of the CNC lathe is very attractive, and everyone in our team likes its look. More importantly, in terms of functionality, our biggest concern was the way to clean out swarf and long chips. This lathe provides good solution by customising sheet metal for us, effectively solving our cleaning problem. The build quality of the machine has left a deep impression on our workers.
We are very satisfied with the performance, quality, and service of this CNC lathe. Based on this pleasant cooperation experience, we highly recommend ANTS Machine Equipment Co., LTD. We look forward to continuing long - term cooperation with ANTS in the future and believe that their equipment and services will bring more value to more customers.
UK Peter Hart General Manager
With this letter we recommend AN'TS Machine Equipment Co., LTD. as a good and reliable manufacturer and supplier of the equipment which is of high quality. In 2024 ANT'S Machine Equipment Co., LTD. supplied the CNC LATHE machine model CK6152E x 1000 for a very short time of produce. All the work was performed with high responsibility and quality. Commissioning was not demands because unpacking, connecting and using was very easy and comfortable. All questions were decided so fast like we are fell that their specialists stay near with you. In future we have a plan to purchase also machine but with another properties and targets.
We are grateful to ANT'S Machine Equipment Co, LTD. for the good job, cooperation and support.
RUSSIA CEO of LLC «POLYTRADE GROUP» Mr. Vitaly Karamyshev
To Whom It May Concern,
In 2023, i ordered a Vertical Machining Center VMC1275, Surace Grinder M7170A and CK6150CNC Lathe to be used in our production factory. I can confidentty verify the exceptional quality and functionality of this machine. it has proven to bea valuable addition to our production process. The professionalism of their sales, service andsupportteam has been supert and greatly appreciated. Because of my 100% satisfaction with this experience, l have recently purchased a Press Brake from them and am already looking to purchase more equipment in the near future.
Phillipines Raymond Estrada Maintenance Manager
To whomsoever it may concern;
In December 2021, we ordered one set Shaping machine from Shanghai ANTS Machine Equipment Co.,LTD to install in a newly build Georgian State Maritime academy, the machine should be used for a training purpose for marine mechanic students. During the testing, after proper installation of the machine performance was 100% in compliance with the requirements. Machine has a 1-year warranty, until now it shows high performance and we are satisfied with the purchase. Thank you for providing us with such reliable equipment and service support. We are looking forward to ANTISHI's long-term cooperation.
Georgia Konstantine Tskhvaradze Purchase manager
BelarusBasalai Aliaksandr Viktorovich Indiv idual Entrepreneur
Saudi Arabia EBARA PUMPS SAUDI ARABIA LLC
Russia Aleksei Kondrashov - ООО "СТИЛ"
