MK8480 Rolling Grinding Machine Manufacturer for High Precision Roller Machining CNC Automatic Roll Grinder
Max. diameter to be ground (Grinding wheel, OD 750mm) | 800 mm |
Min. diameter to be ground (Grinding wheel, OD 750mm) | 120 mm |
Max. length to be ground | 5000 mm |
Max. weight of workpiece to be ground | 5000 Kg |
Workpiece speed | 6 to 60 RPM |
Dimension of grinding wheel | 750×70×305 mm |
Speed of grinding wheel | 35 m/s |
Cross stroke of grinding wheel | 380 mm |
Cross rapid traverse of grinding wheel | 400 mm/min |
Crown in radius direction | ≤ 1.5 mm |
Rapid speed of saddle in Z-axis | 20 – 2500 mm/min |
Continual cross feed speed | 0.002 – 1.2 mm/min |
Periodical cross feed | 0.003 – 0.12 mm/travel |
Measuring range of measuring system | 90 – 820 mm/min |
Stroke of tailstock quill | 300 mm |
Steady Rest | 120 – 300 – 420 mm |
Flow of coolant system | 250 L/min |
Motor for workpiece rotation | 45KW |
Motor for the grinding wheel | 45KW |
Motor for motion of saddle in Z-axis | 41 Nm |
Feeding motor for wheelhead in X-axis | 24.5 Nm |
U-axis motor for crown | 8 Nm |
Motor for measuring device | 8 Nm |
Net dimension of the machine | 11,500×3,800×2,600 mm |
Net weight | approx. 70,000 kg |
Integrated lubrication | |
Main electrical parts: Schneider in France | |
Coolant system, magnetic separated paper filter | |
Cover for bed paths of grinding wheel support: telescopic stainless steel | |
Control system SINUMERIK 840D (NCU573.4 CPU PⅢ 500MHz) |
Machine Accuracy with center rest:
Roundness ≤0.002 mm
Cylindrical tolerance ≤0.002 mm/m
Roller body tolerance ≤0.003 mm
Repeated positioning X-axis, 0.005 mm; Z-axis: 0.050 mm
Roughness Ra: 0.2 μm
Item No. | Part Name | Supplier |
1 | Controller | Siemens Company in Germany |
2 | Servo motor | Siemens Company in Germany |
3 | DC motor for wheelhead | Siemens Company in Germany |
4 | DC motor for rotating workpiece | Siemens Company in Germany |
5 | DC adjusting speed device | Siemens Company in Germany |
6 | Ball leadscrew for U-axis & X & X1-axis | Shuton in Spain |
7 | Special bearings for ball lead-screw | IBC. Co. in Germany |
8 | Reducing gearbox | Stober or Alpha in Germany |
9 | Helical rack for Z-axis | WMH Co. in Germany |
10 | Linear encoder & feedback units | Heidenhain made by Germany |
11 | Main bearings | NSK Croup. in Japan |
12 | Hydraulic units | Atos in Italy |
13 | Automatic lubrication system | Rexroth products |
14 | Electrical cabinet and air-conditioner | Famous brand in China |
15 | Shaft coupling | Brand of KTR made Germany |
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