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Can wire cutting be used to process carbon alloy brake pad molds?

Recently, a Moroccan customer specializing in automotive brake pads and linings contacted Shanghai ANTISHI. He wanted to use a DK7745 wire-cutting machine to machine alloy steel and C45 brake pads. His workpiece dimensions were 700*500*100mm. He requested a quote for the DK7745. Based on the specifications provided, our team found that the DK7745 was not suitable for machining the workpiece. Therefore, we recommended our DK7763 machine, which has a worktable size of 1070*680mm and X and Y axes of 850*650mm. This machine, with its 580*850mm worktable and 450*550mm X and Y axes, is fully capable of machining the customer’s workpiece. This machine utilizes paired zero-clearance bearings for improved precision, a high-quality ball screw, inlaid steel guideways, and advanced assembly processes. A frequency converter allows for variable speed control of the wire feed drum, resulting in a superior workpiece finish. The machine boasts a typical machining efficiency of 150mm²/min.

The relevant information about the DK7763 model is as follows:

Parameters DK7763
Electrical cabinet form Vertical cabinet
Guide Steel-inserted Guide Rail
Lead screw form Ball screw
XYUV motion motor form Reactive stepping motor
Working mode of wire conveying motor Inverter Speed Regulation 1~12m/s
Machine tool protection Environmental Protection Shield
Resolution of motion axis 0.001mm
Table size 1070×680mm
X, Y axial travel 850×650mm
U, V axis travel ±35×±35mm
Machining taper / machining thickness ±6°/80mm
Maximum straight cutting thickness 600mm (Z-axis Manual Lifting)
Control mode 4 axis linkage
Maximum load capacity 950kg
Maximum processing current 8 A
Maximum processing efficiency Cr12, H = 60mm ≥180 mm²/m
Surface roughness (straight cutting, H ≤ 40mm) Ra≤2.0μm
Cutting accuracy Cr12, H = 40mm ≤0.01mm
Radial runout of wire storage cylinder ≤0.02mm
Molybdenum wire diameter range 0.12~0.22mm
Wire storage capacity of wire storage cylinder 250m
Molybdenum wire loss Cr12, H = 40mm ≤0.02mm /300000mm²
Cutting power supply Non-resistance High-frequency Power Supply System resistance
Operating system Windows 98/XP (depending on control software)
Control system AUTOCUT
Communication interface LAN,RS232,USB
Operation function Drawing or CAD drawing import
Working tank volume 55L
Working fluid filtration mode Filter screen filtration
Weight of whole machine 2800kg
Overall dimension of main engine 2250×1800×2300mm
Cabinet size 730×630×1220mm
Rated power of electric appliance ≤ 2 kW

 The machine pictures are as follows:

Machine Filtered water tank

 The customer workpiece diagram is as follows:

ANTISHI is currently waiting for customers to make their selections. If you have similar needs, please contact Shanghai ANTISHI at contact@antsmachine.com. We offer not only fast-wire, medium-wire, and slow-wire WEDM, but also a variety of other machines such as punches, EDMs, and drills. Our technical team will be able to match you with the most suitable technical solution based on your needs.

Keywords: Wire EDM, Fast-wire, Medium-wire, Slow-wire, Punches, EDMs, Drills, etc.

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