As an advanced special machining method, wire-cutting technology can realize complex shape machining, high precision control and small heat affected zone, etc
The work needs are highly matched. So, how to use this technology to complete the processing of the rod fixture?
The processing process is as follows:
| Preparation for processing
|
Drawing analysis | Clear processing requirements |
| Material selection | Commonly used die steel, carbide and so on | |
| Programming and control system | Autocut/HL/X8 | |
| Job clamping | Ensure that the workpiece is firmly clamped | |
| Processing process
|
threading | Adjust wire tension. |
| Parameter setting | Set reasonable processing parameters. | |
| process | The machine automatically controls the electrode wire movement. | |
| Supervisory control | Closely monitor processing status. | |
| Post-processing | Disassemble work | Remove carefully to avoid damage. |
| cleanse | Remove oil and impurities. | |
| Detection | Ensure the machining accuracy meets the requirements. | |
| * Precautions
1. Replace the lost electrode wires in time. 2. Take effective cooling measures. 3. Ventilation and protection work. |
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Case study:
Recently, a customer came to us and asked us to find a suitable wire cutting machine for their 35*15*15 mm steel 45# fixture workpiece, and we matched the DK7720 wire cutting machine to meet his needs.
Technical parameters are as follows:
| Item | DK7720 |
| Table size | 400*500 mm |
| Table travel | 200*250 mm |
| Max. cutting thickness (height adjustable) | 500 mm |
| Total machine power | 2.5 kw |
| Machining Surface Roughness | Ra≤2. 5 µm |
| Max. cutting speed | 8000-10000mm²/h |
| Max. cutting taper | ±6°/80mm |
| Molybdenum wire diameter | Φ0.13—Φ0.20 mm |
| Wire travel speed | 11.5 m/s |
Our engineers will work with you to match you with the most suitable solution.
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