In the field of mechanical processing, drilling equipment is an indispensable “powerful tool for tackling tough tasks”, and the hydraulic radial drill, with its unique performance, occupies an important position. The hydraulic radial drill is a drilling machine equipment that utilizes a hydraulic system to achieve various crucial movements. It can flexibly and precisely complete all kinds of hole machining tasks and is widely applied in numerous industries.
From the perspective of the manufacturing industry, in the production of automotive parts, a large number of drilling, reaming, and tapping operations are required for engine blocks and transmission housings. The hydraulic radial drill can ensure the accuracy of hole positions to meet the assembly requirements. In the aerospace field, the structural components of aircraft are made of special materials and demand extremely strict machining accuracy. It can also stably drill high-quality holes to guarantee flight safety. When it comes to mold processing, the cooling channels and locating pin holes of molds can be formed in one go with the help of the hydraulic radial drill, thus improving the quality of the molds.
An Overview of the Advantages of Hydraulic Radial Drills over Mechanical Radial Drills
Comparison Items | Hydraulic Radial Drill | Mechanical Radial Drill |
Machining accuracy | Hydraulic system smoothly controls the feed, smooth movement, drilling straightness, roundness and high positional accuracy, suitable for high-precision hole processing. | Mechanical transmission is easy to have a slight jamming, accuracy inferior to hydraulic models, processing complex, high-precision workpiece is difficult. |
Ease of operation | Controlled by hydraulic handle and button, the movement is easy to switch, and the spindle speed change and feed adjustment are rapid, reducing labour intensity. | Manual operation, frequent speed change, feed need to hand crank many handles, physical exertion, low efficiency. |
Processing efficiency | Hydraulic pre-selected speed change, instantaneous switching of speed and feed; rapid clamping and unclamping, short time consuming batch processing. | Cumbersome speed change, adjust the parameters of the equipment idle for a long time, the clamping relies on manual screwing bolts, efficiency is limited. |
Maintenance cost | Hydraulic components are precise, need to change the hydraulic oil regularly, check the system sealing, the cost is high; troubleshooting and maintenance is difficult. | Simple structure, daily cleaning, lubrication can be, parts and components durable, less replacement, low maintenance difficulties, small cost. |
Equipment price | Complex technology, high manufacturing cost, the same specifications under the price far more than the mechanical rocker arm drill. | Simple structure, conventional materials, price is friendly, suitable for users with limited budget. |
Shanghai ANTISHICNC Heavy duty Radial Drilling Machine Z3063×20/1
1.Main Purposes
The Z3063×20/1 radial drilling machine is fully functional and specializes in the processing of large and medium-sized parts. It is proficient in drilling, reaming, and boring, and can efficiently countersink and tap threads. When equipped with technological equipment, it can also handle boring operations with ease, meeting various hole processing needs in one stop.
2.Main Features
The key parts such as the upper guide rail of the rocker arm, the spindle sleeve, and the rotary raceway of the inner and outer columns have undergone surface quenching, which makes them wear-resistant and damage-resistant, significantly prolonging the service life of the machine tool.All the control handles are reasonably arranged and concentrated, within easy reach, light to operate, enabling workers to work easily and efficiently.The forward and reverse rotation, stopping, speed changing, and neutral gear of the spindle are integrated into the control of one handle, ensuring smooth action conversion and reducing operation steps.It adopts a hydraulic-driven diamond-shaped block clamping mechanism, which provides firm clamping, eliminating shaking and displacement during processing and guaranteeing machining accuracy.The hydraulic pre-selection speed change mechanism allows parameters to be adjusted in advance, enabling instant start of processing and saving auxiliary operation time.The safety protection is comprehensive and complies with international standards, covering leakage protection, overload protection, and protection against incorrect operations, safeguarding the safety of personnel and equipment.
The spindle box and column can be clamped flexibly, either separately or synchronously, adapting to different processing scenarios.
3.Quality of Large Components
The column, rocker arm, and spindle box are made of high-strength cast iron, with rigidity and strength far exceeding those of ordinary materials and strong anti-deformation ability, laying a solid foundation for high-precision processing.
4.Lubrication Design
Both automatic and manual lubrication methods are adopted. The interior of the spindle box, the rocker arm, and the column are oiled regularly and quantitatively by an automatic lubrication system; while the rocker arm guide rail and the lifting mechanism are lubricated manually, facilitating workers to replenish oil as needed and ensuring the smooth operation of all parts of the equipment.
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5.Machine Parameters
Details Description | Unit | Z3063X20/1
Hydraulic type |
Maximum drilling diameter | mm | 63 |
Distance from spindle center to column | mm | 450-2000 |
Distance from spindle end face to base working face | mm | 400-1600 |
Spindle travel | mm | 400 |
Spindle taper hole | 5# | |
Spindle speed range | r/min | 20-1600 |
Spindle speed series | 16 | |
Spindle feed range | mm/r | 0.04-3.20 |
Spindle feed level | 16 | |
Table size | mm | 800*630*500 |
Horizontal movement distance of headstock | mm | 1550 |
Main motor power | kw | 5.5 |
Net weight of the machine | kg | 7300/8800 |
Overall dimensions(L×W×H) | mm | 4200*2260*2120 |
The Z3063×20/1 radial drilling machine combines numerous advantages. Whether it is for processing complex aerospace components or for mass-producing automotive parts, it can operate stably and efficiently, making it an ideal choice for enterprises to upgrade their processing equipment.
If you are in need of a high-precision and high-efficiency hydraulic radial drilling machine, you are welcome to consult Shanghai ANTISHICNC. We have rich experience in the manufacturing and application of radial drilling machines and can provide you with professional technical support.
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