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How to process pharmaceutical granulator screen with CNC EDM Drilling machine?

First, what is a pharmaceutical granulator screen?

Pharmaceutical granulator screen is installed in the pharmaceutical granulator on a filtering parts. It is mainly used in the drug granulation process of screening and filtration of materials to ensure that the quality of granulated products meet the requirements.

Second, the structure and material of pharmaceutical granulator screen

Structural characteristics: generally a mesh structure, with different shapes and sizes, usually round or square, in order to adapt to different models of granulators. The mesh size of the screen is uniform, and has a certain strength and toughness.

Common materials: such as 304 stainless steel, 316 stainless steel. Stainless steel screens have good corrosion resistance and can resist the erosion of acidic or alkaline components in drugs.

Third, the advantages of CNC EDM Drilling machine processing pharmaceutical granulator screen

High precision
Precise control of mesh size and spacing, the error can reach the micron level, the mesh distribution is uniform, to ensure that the drug particle size is consistent.
High processing efficiency
Automated continuous processing, can quickly switch between different specifications of the screen, greatly improving production efficiency.
Stable quality
Reduce the influence of human factors to ensure consistent mesh quality, and process parameters can be traced.
Complex shapes and patterns can be processed
It can process different shapes and patterns to meet the demand of personalized pattern design.

For the common pharmaceutical granulator screen in the market, we recommend MS-DC430A CNC EDM Drilling machine with the following technical parameters:

Description MS-DC430A
Electrode diameter(mm) Φ0.1-Φ3.0
W axis/ Machine head travel(mm) 250
Z axis/ Spindle servo travel(mm) 380
Max. speed of spindle(mm) 1500
Spindle rotation speed(rpm) 0-200adjustable
Worktable size(mm) 440*320
X*Y travel(mm) 400*300
Max distance from guide to working table(mm) 300
Max. worktable load (kg) 300
Overall dimension of machine(W*L*H) 1200*1200*2100
Machine weight (kg) 750
Positioning accuracyX,Y(mm) X.Y≤0.04/300
Repositioning accuracy XY(mm) X.Y≤0.04/300
Max feed speed XY (mm/min) ≤1000

Mainly contains the following processing steps steps:

1.Design and Programming: Determine the parameters of the screen, use programming software or CAD/CAM software to generate machining programs.

2.Material preparation and fixing: Select the suitable material and fix it on the working table.

3.Tool selection and installation: Select and install the tool according to the screen material and mesh size.

4.Machining process: Perforating operation according to the program, monitor the parameters and adjust them.

5.Post-processing and quality inspection: clean and deburr, inspect the screen size, quality and filtration performance.

Our engineerswill work with you to match you with the most appropriate industrial machine solution.

Keywords: EDM Drilling machine, CNC EDM Drilling machine, CNC EDM Drilling machine for pharmaceutical granulator screen  processing

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