First, what is a pharmaceutical granulator screen?
Pharmaceutical granulator screen is installed in the pharmaceutical granulator on a filtering parts. It is mainly used in the drug granulation process of screening and filtration of materials to ensure that the quality of granulated products meet the requirements.
Second, the structure and material of pharmaceutical granulator screen
Structural characteristics: generally a mesh structure, with different shapes and sizes, usually round or square, in order to adapt to different models of granulators. The mesh size of the screen is uniform, and has a certain strength and toughness.
Common materials: such as 304 stainless steel, 316 stainless steel. Stainless steel screens have good corrosion resistance and can resist the erosion of acidic or alkaline components in drugs.
Third, the advantages of CNC EDM Drilling machine processing pharmaceutical granulator screen
High precision |
Precise control of mesh size and spacing, the error can reach the micron level, the mesh distribution is uniform, to ensure that the drug particle size is consistent. |
High processing efficiency |
Automated continuous processing, can quickly switch between different specifications of the screen, greatly improving production efficiency. |
Stable quality |
Reduce the influence of human factors to ensure consistent mesh quality, and process parameters can be traced. |
Complex shapes and patterns can be processed |
It can process different shapes and patterns to meet the demand of personalized pattern design. |
For the common pharmaceutical granulator screen in the market, we recommend MS-DC430A CNC EDM Drilling machine with the following technical parameters:
Description | MS-DC430A |
Electrode diameter(mm) | Φ0.1-Φ3.0 |
W axis/ Machine head travel(mm) | 250 |
Z axis/ Spindle servo travel(mm) | 380 |
Max. speed of spindle(mm) | 1500 |
Spindle rotation speed(rpm) | 0-200adjustable |
Worktable size(mm) | 440*320 |
X*Y travel(mm) | 400*300 |
Max distance from guide to working table(mm) | 300 |
Max. worktable load (kg) | 300 |
Overall dimension of machine(W*L*H) | 1200*1200*2100 |
Machine weight (kg) | 750 |
Positioning accuracyX,Y(mm) | X.Y≤0.04/300 |
Repositioning accuracy XY(mm) | X.Y≤0.04/300 |
Max feed speed XY (mm/min) | ≤1000 |
Mainly contains the following processing steps steps:
1.Design and Programming: Determine the parameters of the screen, use programming software or CAD/CAM software to generate machining programs.
2.Material preparation and fixing: Select the suitable material and fix it on the working table.
3.Tool selection and installation: Select and install the tool according to the screen material and mesh size.
4.Machining process: Perforating operation according to the program, monitor the parameters and adjust them.
5.Post-processing and quality inspection: clean and deburr, inspect the screen size, quality and filtration performance.
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