In the current era of the rapid development of the manufacturing industry, the laser plate cutting machine has already become an indispensable “sharp tool” in the field of metal processing. Its application range is extremely wide, covering numerous industries such as automobile manufacturing, aerospace, electronic equipment, mechanical processing, and architectural decoration. On the automobile production line, the laser plate cutting machine precisely cuts the body panels of automobiles, creating complex-shaped components that meet the design requirements, thus facilitating the lightweight and diversified styling of automobiles. In the aerospace field, when dealing with high-performance metal sheets such as titanium alloys and aluminum alloys, it can cut high-quality blanks for aircraft structural parts, ensuring the strength and precision of the parts. In the electronic equipment industry, small and precise metal casings and circuit board frames are crafted by the laser plate cutting machine to meet the needs of miniaturization and refinement of electronic products.
Compared with traditional cutting methods, laser cutting has the following advantages:
It is a non-contact cutting method, resulting in minimal thermal deformation;
It boasts high precision and fast speed in linear cutting;
It exhibits characteristics of being low-carbon and environmentally friendly;
It is easy to achieve automated cutting and improve processing efficiency;
The purchase cost is 50% lower than that of machining.
When it comes to the choice between pipe welding and plate welding processes for laser plate cutting machines, plate welding has prominent advantages.
Plate welding | Pipe Welding | |
Welding Strength | Welding seam is continuous, flat, even force, high strength, and reliable when used to weld structural parts carrying large loads. | Mostly used in tubular structure, the force is concentrated in the pipe seam, and the strength performance is not as good as the plate welding structure when the plane load is carried. |
Processing Flexibility | It can handle all kinds of flat and shaped plates, and can be spliced with complex patterns and shapes, and has good compatibility with plate thickness and material. | Only pipe welding, limited by pipe diameter, pipe type, processing style is limited to pipe form. |
Welding speed | High welding efficiency for large-area plates, able to complete long weld and large-area welding at one time. | Due to small pipe diameter, narrow operating space, frequent arc starting and closing, slow welding speed. |
Bed Comparison | 1. The plate welding bed is integral, fully enclosed, with a unique welding structure, which can quickly dissipate the force during the movement, thus achieving better shock absorption, effectively reducing errors and making the cutting more accurate. Strong load-bearing capacity, better stability for high-power cutting machine, bed for stress relief annealing treatment, the bed is not easy to deform, more robust and durable.
2. The plate welding orifices are distributed on both sides of the bed to ensure that the cutting plate is placed smoothly in the middle and the heat is dissipated on both sides to ensure more stable cutting. |
1. Pipe welding bed is surrounded by support design, surrounded by the surrounding type, more economical, cost-effective, and make the bed more lightweight.
2. Pipe welding bed for the partition dust removal device, orifice distribution in the middle of the bed, pneumatic open clamping, clamping force and constant, heavy pipe does not loose not slip, to ensure that cutting precision |
Shanghai ANTISHICNC has launched the AT-3015 3000W laser plate cutting machine (with plate welding).
The cutting head adopts capacitive induction control technology, ensuring that the distance between the nozzle and the workpiece surface remains consistent during operation. This enables it not only to precisely cut flat metal sheets but also to handle the cutting tasks of various uneven and curved special-shaped surfaces, breaking the limitations of traditional flat cutting.
The cutting quality is excellent. Thanks to non-contact cutting, the cutting edge is minimally affected by heat, and there is almost no thermal deformation issue with the workpiece. Compared with traditional stamping and shearing processes, the edges of the cut sheets are neat, and the gaps do not require secondary processing, effectively streamlining the processing flow and accelerating product delivery.
The die cost is well controlled. When processing complex structures, there is no need to rely on dies. Simply draw a design drawing on a computer, and the laser plate cutting machine can be operated. By eliminating the costs and time for die design, manufacturing, maintenance, and replacement, enterprises can allocate more resources to product research and development, especially suitable for large customized products and new product trial production scenarios.
The material utilization is highly efficient and reasonable. With the help of computer programming, the cutting path can be intelligently planned according to the product shape and size, maximizing material utilization, reducing corner waste, and lowering the cost of raw material procurement.
The specific parameters of the AT-3015 3000W laser plate cutting machine are as follows:
Model | AT-3015 3000w |
Working Area | 3000mm×1500mm |
X/Y/Z Travel | 3000/1500/150mm |
Laser Wavelength | 1080nm |
Laser Power | Raycus 3000W CE |
Working Life of Fiber Source | More than 100000 hours |
Laser Beam quality | <0.373mrad |
Laser Cutting Head | Raytools Automatic Focus Laser |
Position Type | Red Dot Pointer |
Cutting Thickness | 0.5-20mm (for Large Quantity Process) |
Max. Idle Running Speed | 150M/min |
Geometric Position Accuracy | Within ±0.05mm/M |
Reorientation Accuracy | Within ±0.03mm/M |
Lubrication System | Electrical Motored |
Min. Line Width | ±0.02mm |
Power Consumption | ≤160KW |
Transmit system | Dual Rack & Pinion type |
Auxiliary Gas for Cutting/Assist system | Oxygen, Nitrogen, Air/Germany SMC |
Compatible Software | AutoCAD, CorelDraw, etc. |
Handle Control | WIFI Wireless Control Handle |
Graphic Format | DXF/PLT/AI |
Power Supply Voltage | 380V/3Ph/50Hz |
Warranty | 2 Years |
The AT-3015 3000W laser plate cutting machine combines cutting-edge technology and excellent performance. It is an ideal choice, whether for high-end manufacturing enterprises striving for high precision and high efficiency or for small and medium-sized processing factories aiming to optimize costs and upgrade their processes.
If you need a laser plate cutting machine, welcome to consult Shanghai ANTISHICNC. We have rich experience in manufacturing and and application of laser cutting machines ,and can provide you with professional technical support.
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