Other Machine Types

AC servo medium wire cutting machine 400FU

Equipment Introductions
Shanghai ANTISHICNC “FU” series integrated wire-cutting machine tool is a medium-feeding wire-cutting machine tool with liquid tank CNC lifting and high-precision large-taper processing. It has seven-axis control and realizes standard five-axis CNC four-axis linkage (optional) Turntable linkage) processing servo control mode, is the domestic real high-precision multi-axis CNC medium-feeding wire cutting machine tool, with high reliability and high processing stability. The machine tool adopts the “mechanical and electrical integration” design as a whole, and has many highlights such as a smaller footprint.

Specifications Units 400FU
Machine Machine size (L*W*H) mm 1350*1720*2170
Total weight of equipment kg 2000
Worktable Table size (W*L) mm 660*480
Travel X-axis travel mm 400
Y-axis travel mm 320
Z axis travel mm 300
Working fluid tank length x width mm 1000*580
CNC power supply Pulse Width us 1-250
Output pulse gap to pulse width ratio 4—15
Number of low pressure pipes pcs 0-15
Number of high pressure pipes pcs 0-3
AC tube number pcs 0-3
AC pulse width gear 0-7
servo speed gear 0-15
servo tracking gear 1-199
Servo speed limit gear 1-500
Wire speed gear 0-3
Cutting times time 1-7
The minimum mechanical drive equivalent of each axis um 1
Processing capacity cutting thickness mm 300
Maximum cutting slope/workpiece thickness ±15°/80
The maximum load capacity of the workbench kg 500
Machining accuracy Positioning accuracy X/Y mm ≤0.006
Repeat positioning accuracy X/Y mm ≤0.003
Multi-knife cutting accuracy mm ≤0.005 (diameter 18 square height 25mm, cut one and trim two, material SKD11 or Cr12, HRC58)
Optimum Surface Roughness um Ra≤0.65 (Square 10mm*10mm*25mm cut one and repaired two, material SKD11 or Cr12, HRC58)
Processing efficiency Max.cutting efficiency mm2∕min ≥300
Common cutting efficiency mm2∕min ≥180
Max. processing current A ≥12
Power consumption KW ≤3.5
Wire system Wire Diameter mm ∮0.12-∮0.2
Wire drum speed Frequency
Tight wire method Electric automatic wire tightening
Wire speed m/s 3-12
Working fluid tank Filtration accuracy um <10
Filter Method Multi-stage filtering method
Working Fluid ANTISHI special cutting fluid
Environment &Electricity Electricity 380V±10% / 50/60Hz / 2kVA
Temperature Temperature 15-30℃ / Humidity 40-80%
Barometric Pressure kpa 86-106kpa

Features
Mechanical
1. The precision casting of slow-moving wire machine tool grade is designed by finite element analysis, which greatly enhances the stability and reliability of the long-term use of the machine tool.
2. The liquid tank adopts electric automatic lifting, which makes the operator closer to the processing area and occupies a small space.
3. The operation station can be rotated freely at 90 degrees, with a compact structure and a small footprint.
4. The anti-corrosion and anti-rust steel workbench ensures the high precision of the long-term use of the workbench.
5. Manufactured in strict accordance with the national standard (JB/T11999.1-2014), and manufactured using the Swiss AGIE CHARMILES manufacturing process, manufacturing standards, and inspection standards.
6. Pursue “fine workmanship” in every step.

Drive and Control
1. All imported linear guide rails designed by AGIE CHARMILES, ball screw and AC servo motor are directly connected, with higher precision and longer retention.
2. X, Y, U, V, and Z axes all adopt imported AC servo motors and drivers to realize CNC control.
3. The U, V, and Z axes are all controlled by double linear guide rails and ball screws to achieve the control accuracy of slow wire walking.
4. Five-axis CNC, control accuracy 0.001mm.
5. Each axis can realize pitch compensation and backlash compensation, and truly realize high reliability and high precision of taper processing.

Wire transportation
1. Digitally adjust the tension, and quickly adjust to different wire diameters, which is convenient and fast, and realizes constant tension control.
2. The threading structure is controlled by constant tension, making threading more convenient.
3. The wire drum and wire conveying are all controlled by LED lighting, which is convenient for operation.

Water tank filtration and environmental protection processing
1. Multi-stage filter water tank. The fully enclosed sheet metal design is integrated with the machine tool, greatly reducing the floor space.
2. Long-term processing without water mist splashing, processing is more hygienic and more environmentally friendly.

Machining and Testing
1. High-precision imported gantry machining centers, precision grinding machines and related precision equipment perform high-precision machining of mechanical parts.

2. The mechanical bed and parts are strictly in accordance with the inspection standards of AGIE CHARMILES in Switzerland, and are inspected by German ZEISS three-coordinate measuring instrument, Japanese MITUTOYO roughness tester, German height detector and other testing equipment.

3. The British RENISHAW laser interferometer detects the whole process accuracy of the machine tool, and realizes pitch and backlash compensation.

In order to better achieve higher precision of our products, better product consistency, and more stable product stability. For this reason, Shanghai ANTISHI has introduced German ZEISS three-coordinate measuring instrument to conduct three-dimensional inspection and screening of machine tool castings and purchased parts, so as to provide customers with high-quality and cost-effective products.

Main Parts& Standard Equipment

Specifications Name Descriptions Supplier
Machine body Machine body Precision casting CHINA
Large taper structure Patented product CHINA
X. Y-axis lead screw Precision ball screw (GF customized) HIWIN/PMI
X-axis, Y-axis guide rail Precision linear guide HIWIN/PMI
guide wheel Special guide wheel CHINA
Ruby guide wire Patented product CHINA
Reversing switch rainbow stone CHINA
filtering system Multi-stage filtering method CHINA
Power supply Power control cabinet High performance CNC power supply CHINA
Industrial control computer Fan-less quad-core CPU CHINA
AC servo motor Panasonic or equivalent JAPAN
AC Servo Motor Driver Panasonic or equivalent JAPAN
Inverter SHIHLIN TAIWAN
Relay OMRON JAPAN
Contactor SCHNEIDER FRANCE

 

Get The Required Product Quotation As Quickly As Possible

If possible, Given detailed request helps to gain better-matched customized solution. Thanks for your patience. your request will be responsed within 1 hours, kindly pay attention to your email please.

have any queries? Send to contact@antsmachine.com

Contact Us