Recently, ANTS Machine received an inquiry for a medium-speed WEDM machine from a Russian customer. Targeting the high-precision processing scenario of aluminum profiles, and combining the customer’s specific requirements on travel, control mode and software functions, we recommended the 630GS3 medium-speed wire-cut EDM machine and completed targeted technical scheme optimization, providing the customer with an efficient and stable aluminum profile processing solution.
This Russian customer specializes in precision parts processing of aluminum profiles, with clear core customization requirements:
Processing travel: X/Y axis 630×500mm, Z-axis (height) 500mm
Control mode: Z-axis lift controlled by electric buttons; C-axis rotation (indexing) controlled by CNC
Software function: Equipped with AutoCut V10.0 and NCCAD (or higher versions) programming software, supporting workpiece measurement and rotary alignment
Structure requirement: No manual wire tightening required, adopting a wire-free tightening / automatic wire tightening structure
Based on the above requirements, ANTS Machine selected the 630GS3 medium-speed wire-cut EDM machine for adaptation:
The machine’s native X-axis travel is 630mm and Y-axis travel is 500mm, which fully matches the customer’s requirements. Meanwhile, the Z-axis travel can be customized to 500mm to meet the height processing demand of aluminum profiles.
The Z-axis lift is upgraded to electric button control for convenient operation; the C-axis is equipped with a CNC indexing system to achieve high-precision angular positioning.
It is equipped with AutoCut V10.0 and NCCAD programming software, supporting workpiece measurement and rotary alignment functions, adapting to complex aluminum profile contour processing.
Core Advantages: Optimized Design Customized for Aluminum Profiles:
CNC C-axis indexing: The C-axis adopts CNC control, which can realize high-precision angular indexing to meet the processing requirements of complex sections and multi-hole positions of aluminum profiles, and realizes one-key alignment and measurement with AutoCut software.
Secial parameter preset for aluminum material: Aiming at the low melting point and easy deformation characteristics of aluminum, the CNC power supply pulse parameters and cutting speed curve are optimized to avoid overburning and surface damage, while ensuring efficient removal of allowance.
Convenient electric Z-axis control: The Z-axis lift is controlled by electric buttons, with intuitive operation, which facilitates the customer to quickly adjust the processing height and adapt to the clamping and processing of aluminum profiles of different thicknesses.
The relevant parameter information of the 630GS3 medium-speed WEDM is as follows:
| Equipment model | Unit | 630GS3 |
| Dimension of the main frame (lwh) | mm | 2050*1550*2000 |
| Gross weight of equipment(width× length) | kg | 3000 |
| Worktable dimension
(width× length) |
mm | 880*600 |
| Travel of X axis | mm | 630 |
| Travel of Y axis | mm | 500 |
| Cutting thickness
|
mm | 600 |
| Impulse width | us | 1-250 |
| Ratio of output impulse interval to impulse width |
4—15 |
|
| Number of low-voltage tubes |
Piece |
0-15 |
| Number of high-voltage tubes | Piece | 0-3 |
| Servo speed | Grade | 0-15 |
| Servo tracking | Grade | 1-199 |
| Servo limit velocity | Grade | 1-500 |
| Wire carrying speed | Grade | 0-3 |
| Cutting times | Times | 1-7 |
| Minimum mechanical drive equivalence | um | 1 |
| Impulse resolution | um | 0.4 |
| Maximum cutting depth/workpiece thickness | ±6°/80 | |
| Maximum load of worktable | kg | 700 |
| Positioning accuracy X/Y | mm | ≤ 0.01 |
| Resetting accuracy X/Y | mm | ≤ 0.005 |
|
Best multiple cut accuracy |
mm |
≤ 0.005(diameter: 18 to the 8th,
height: 25mm, one for cutting, two for backup, material: SKD11 or Cr12,HRC58) |
| Best surface roughness | um | Ra 0.7 10mm*10mm*25mm
SKD11 , Cr12, HRC58) |
| Maximum cutting efficiency | mm2∕min | ≥ 220 |
| Common cutting efficiency | mm2∕min | ≥ 150 |
| Maximum processing current | A | ≤ 10 |
| Floating voltage of processing power supply | V | 100 |
| Consumed power | KW | ≤ 2.3 |
| Wire electrode diameter | mm | ∮0.12-∮0.2 |
| Wire carrying speed of the wire tube | Variable voltage and variable frequency | |
| Wire tightening mode | Bidirectional automatic wire tightening | |
| Wire carrying speed | m/s | 3-12 |
| Filtering accuracy | um | ＜5 |
| Filtering mode | Filtering mode of slow-speed wire cutting machine | |
| Working fluid | Special cutting fluid | |
| Power | 380V±10% / 50/60Hz / 2kVA | |
| Temperature | Temperature 15-30℃/humidity
40-80% |
|
| Air pressure | kpa | 86-106kpa |
Currently, ANTS Machine has successfully finalized a cooperation order with a Russian customer, customizing a 630GS3 medium-speed wire-cut EDM machine specifically for their precision processing scenario of aluminum profiles. The equipment is now in the stage of precision assembly and production, fully matching the customer’s specified travel, electric control structure, and programming software configuration to deliver a highly adaptable and stable professional processing solution.
For inquiries, please contact ANTS Machine at: contact@antsmachine.com. We offer not only medium-speed WEDM machines but also high-speed and low-speed WEDM products. Our technical team will tailor the most suitable technical solution to meet your specific requirements.
Keywords: Medium-speed WEDM, Low-speed WEDM, High-speed WEDM