In the field of high-end hydraulic equipment manufacturing, the machining accuracy and quality of hydraulic cylinder barrels directly determine the stability and service life of the equipment. With its profound technical accumulation in the field of precision machining, SHANGHAI ANTISHICNC company innovatively uses high-precision centerless grinding machines to process hydraulic cylinder barrels, and uses exquisite craftsmanship and advanced equipment to create high-precision, high-performance cylinder barrel products.
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SHANGHAI ANTISHICNC company uses the PLC system M250 centerless grinder, which has the characteristics of high automation and intelligence, and is affordable. During the machining process, the PLC system can accurately control the key parameters such as the rotation speed, feed rate, and cylinder grinding pressure of the grinding wheel and guide wheel according to the preset program. The operator only needs to input the specification parameters of the cylinder on the control panel, and the system will automatically generate the optimal processing path to achieve unattended automated production, greatly reducing manual intervention and labor intensity while effectively avoiding processing errors caused by human factors. The cylindrical error of the processed cylinder is controlled within 0.001mm, and the surface roughness reaches Ra0.16μm. The product performance reaches the international advanced level.
The M250 centerless grinding machine has also greatly improved the processing efficiency. Compared with traditional processing methods, the new equipment can achieve continuous grinding, and the processing time of a single cylinder is shortened by about 40%, which effectively increases production capacity and meets the market’s demand for rapid delivery of batch products.
The following is an introduction to the M250 PLC system centerless grinding machine:
| Name | M250 Centerless machine | |
| In-feed Grinding | Dia. | 1-100mm |
| Length | 250mm | |
| Through grinding | Dia. | 1-100mm |
| GW SPEC. (O.D.*width*I.D.) | P500*250*305mm | |
| RW SPEC.(O.D.*width*I.D.) | P350*250*203mm | |
| GW linear speed(stepless) | 45m/s – 60 m/s | |
| RW Speed (stepless) | 10-250 r/min | |
| Accuracy | Roundness | 0.001mm |
| Cylindricity | 0.0018mm | |
| Roughness | Ra.0.16μm | |
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SHANGHAI ANTISHICNC company will continue to optimize the centerless grinding machine processing technology, increase R&D investment, explore the application of intelligent and automated processing technology in cylinder manufacturing, and strive to provide global customers with better quality and more efficient hydraulic cylinder solutions.
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