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Tips To Solving the CNC Internal Grinding Machine Problems

Before starting the CNC internal grinder, the machine tool should be carefully inspected. When in use, the effective inspection includes the inspection of the operating mechanism, electrical equipment, and magnetic chucks. After inspection, it should be lubricated, and then tested. It can be used only after confirming that everything is good. When clamping the workpiece, pay attention to clamping it correctly and tightly. If the workpiece is loose during the grinding process, it will cause the workpiece to fly out and injure people or break the grinding wheel and other serious consequences.

When the CNC internal grinder starts working, it should be adjusted manually to make the grinding wheel approach the workpiece slowly. The initial feed amount should be small, and excessive force should not be used to prevent collision with the grinding wheel. When the stop iron is needed to control the reciprocating motion of the worktable, it should be accurately adjusted according to the grinding length of the workpiece, and the stop iron should be tightened. When replacing the grinding wheel, it is necessary to conduct an appearance inspection to see if there is any external injury, and then knock it with a wooden hammer or a wooden stick. The sound must be crisp and there is no crack. When installing the grinding wheel, it must be assembled according to the prescribed methods and requirements, and installed and tested after static balance debugging. It can only be used after everything is normal. Workers should wear protective glasses during work, and they should dress the grinding wheel in a balanced manner to prevent collision.

Tips for solving problems with CNC internal cylindrical grinders

1.In CNC internal cylindrical grinders, what methods can be used to make their dimensions stable?

How to make the dimensions of CNC internal cylindrical grinders stable? To achieve this goal, you can take the following methods:

Method 1: Ensure that the workpiece rotation and tooling are strong and reliable.

Method 2: The feed system on the CNC internal cylindrical grinder should be checked and confirmed frequently with a micrometer seat to ensure that there is an appropriate gap, and the feed data should be consistent.

Method 3: On the grinding wheel of the grinder, ensure that it can meet the grinding requirements and avoid problems. In addition, it is also necessary to avoid problems with the grinding wheel itself to avoid affecting its use.

2.Are there any specific requirements for programming?

There are some requirements for programming operations for operators, and the operators must be very familiar with and understand all aspects of the CNC internal cylindrical grinder. In addition, on the CNC internal cylindrical grinder, its manufacturer will have some set macro programs, so when using it, you should know how to correctly modify the parameters to achieve the expected use intention.

3.When grinding the workpiece with a CNC internal cylindrical grinder, if it has a taper, how should it be handled?

If the workpiece has a taper after grinding it with a grinder, it can be adjusted in combination with its structure to eliminate this problem. If there is a headstock on the clamping workpiece, it can also be handled by reversing the structure.

ANTISHI IG500 CNC Internal Grinding Machine

Technical Parameter

Internal Grinding Machine IG500
Grinding diameter Dia.150-500mm
Maximum grinding depth 450mm
Cover turning diameter of workpiece Dia.510mm
Hood turning diameter of workpiece Dia.750mm
Headstock spindle maximum load-bearing 600kg
Maximum travel of working table 725mm
Headstock maximum turning angle 20°
Rotational speed of workpiece 28~320r/min
Speed of grinding wheel spindle 2400/4000rpm
Maximum travel of headstock(horizontal) 250mm
Speed of working table(stepless ) 0.2~4m/min
Maximum travel of feeding slide 100mm
Feeding rate of feeding handwheel per rev 0.4mm
Feeding rate of feeding handwheel per grid 0.002mm
Power of workpiece motor Y2-100L2-4/3kw
Power of grinding wheel motor J0241-2/5.5kw
Power of hydraulic motor J0212-4/0.8kw
Power of cooling motor AB-50/0.12kw
Dimension (length * width * height) 3760*1650*1650
Weight 5500kg
Roundness 0.005mm  Cylindricity 0.008mm  Roughness Ra0.63um

It is mainly used for grinding the inner hole, concave end face, outer end face, multi-step inner hole and multi-step end face of cylinder block, bearing and other parts. It is a multi-purpose production-type internal cylindrical grinder. Mass production.

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