Before starting the CNC internal grinder, the machine tool should be carefully inspected. When in use, the effective inspection includes the inspection of the operating mechanism, electrical equipment, and magnetic chucks. After inspection, it should be lubricated, and then tested. It can be used only after confirming that everything is good. When clamping the workpiece, pay attention to clamping it correctly and tightly. If the workpiece is loose during the grinding process, it will cause the workpiece to fly out and injure people or break the grinding wheel and other serious consequences.
When the CNC internal grinder starts working, it should be adjusted manually to make the grinding wheel approach the workpiece slowly. The initial feed amount should be small, and excessive force should not be used to prevent collision with the grinding wheel. When the stop iron is needed to control the reciprocating motion of the worktable, it should be accurately adjusted according to the grinding length of the workpiece, and the stop iron should be tightened. When replacing the grinding wheel, it is necessary to conduct an appearance inspection to see if there is any external injury, and then knock it with a wooden hammer or a wooden stick. The sound must be crisp and there is no crack. When installing the grinding wheel, it must be assembled according to the prescribed methods and requirements, and installed and tested after static balance debugging. It can only be used after everything is normal. Workers should wear protective glasses during work, and they should dress the grinding wheel in a balanced manner to prevent collision.
Tips for solving problems with CNC internal cylindrical grinders
1.In CNC internal cylindrical grinders, what methods can be used to make their dimensions stable?
How to make the dimensions of CNC internal cylindrical grinders stable? To achieve this goal, you can take the following methods:
Method 1: Ensure that the workpiece rotation and tooling are strong and reliable.
Method 2: The feed system on the CNC internal cylindrical grinder should be checked and confirmed frequently with a micrometer seat to ensure that there is an appropriate gap, and the feed data should be consistent.
Method 3: On the grinding wheel of the grinder, ensure that it can meet the grinding requirements and avoid problems. In addition, it is also necessary to avoid problems with the grinding wheel itself to avoid affecting its use.
2.Are there any specific requirements for programming?
There are some requirements for programming operations for operators, and the operators must be very familiar with and understand all aspects of the CNC internal cylindrical grinder. In addition, on the CNC internal cylindrical grinder, its manufacturer will have some set macro programs, so when using it, you should know how to correctly modify the parameters to achieve the expected use intention.
3.When grinding the workpiece with a CNC internal cylindrical grinder, if it has a taper, how should it be handled?
If the workpiece has a taper after grinding it with a grinder, it can be adjusted in combination with its structure to eliminate this problem. If there is a headstock on the clamping workpiece, it can also be handled by reversing the structure.
ANTISHI IG500 CNC Internal Grinding Machine
Technical Parameter
Internal Grinding Machine | IG500 |
Grinding diameter | Dia.150-500mm |
Maximum grinding depth | 450mm |
Cover turning diameter of workpiece | Dia.510mm |
Hood turning diameter of workpiece | Dia.750mm |
Headstock spindle maximum load-bearing | 600kg |
Maximum travel of working table | 725mm |
Headstock maximum turning angle | 20° |
Rotational speed of workpiece | 28~320r/min |
Speed of grinding wheel spindle | 2400/4000rpm |
Maximum travel of headstock(horizontal) | 250mm |
Speed of working table(stepless ) | 0.2~4m/min |
Maximum travel of feeding slide | 100mm |
Feeding rate of feeding handwheel per rev | 0.4mm |
Feeding rate of feeding handwheel per grid | 0.002mm |
Power of workpiece motor | Y2-100L2-4/3kw |
Power of grinding wheel motor | J0241-2/5.5kw |
Power of hydraulic motor | J0212-4/0.8kw |
Power of cooling motor | AB-50/0.12kw |
Dimension (length * width * height) | 3760*1650*1650 |
Weight | 5500kg |
Roundness 0.005mm Cylindricity 0.008mm Roughness Ra0.63um |
It is mainly used for grinding the inner hole, concave end face, outer end face, multi-step inner hole and multi-step end face of cylinder block, bearing and other parts. It is a multi-purpose production-type internal cylindrical grinder. Mass production.
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