Cutting refers to the mechanical processing method of removing excess material from the surface of the workpiece to ensure that the workpiece’s geometry, dimensional accuracy, surface quality and other aspects meet the design requirements, accounting for about 90% of the total mechanical processing workload. Cutting is usually achieved by cutting machine tools, and cutting tools are key consumables. As the “teeth” of industrial machine tools, their quality directly affects the process level, production efficiency and product quality of the machinery manufacturing industry.
A grinder, is a tool commonly used in the field of mechanical processing. Its function is to use a grinding tool to grind the surface of the workpiece. This type of machine tool has a wide range of applications, from the manufacture of precision parts to the grinding of tools, which cannot be separated from the high-precision processing of the grinder.
Tool grinding machine uses a high-speed rotating grinding wheel as a grinding tool. Through the shear deformation generated during the grinding process, small thin slices on the surface of the workpiece are removed to achieve the purpose of precision processing. Its basic structure includes a fixture that fixes the workpiece, a grinding wheel that rotates at the required speed, and a grinding head that can control the position of the grinding wheel. In order to prevent overheating and improve processing quality, tool grinders are usually equipped with coolants.
With the increasing demand for high-precision mechanical parts and the development of precision casting and precision forging processes, the performance, variety and output of tool grinding machines are constantly improving and increasing. In today’s era, plane polishing and grinding technology has become a grinding technology with development potential. Therefore, the research on ultra-precision grinding, polishing and other technologies will be more eye-catching in the future.
Tool grinding machine can achieve high-precision grinding and processing of tools by controlling the linkage movement of five working axes. They are the core equipment for producing high-precision tools. Their precision directly affects the performance and quality of tools.
TG580 is a five-axis five-link CNC tool grinder newly developed by Ants Machine, has the excellent performance on tool grinding. It is suitable for the production or grinding of milling tools, drilling tools, forming tools etc.
| Technical Specification |Model | TG560 | TG580 |
| CNC system | SYNTEC 210MA-5E | SYNTEC 210MA-5E |
| Grinding tools software | ANTISHI | ANTISHI |
| Processing workpiece diameter | 200 mm | 200 mm |
| Max. processing workpiece length | 170mm | 200mm |
| Max. processing workpiece groove depth | 20mm | 20mm |
| Max. Workpiece weight | 10Kg | 20Kg |
| Grinding head Max. Power(electric spindle) | 11KW | 18 KW |
| Grinding wheels(CBN/diamond) | Φ50～Φ200mm | Φ50～Φ200mm |
| Grinding head spindle rotation speed(frequency regulation) | 1000-8000rpm | 1000-8000rpm |
| Grinding head vertical travel(Z axis) | 360(-100-220)mm | 350(-100-250)mm |
| Workable travel X axis/Y-axis/Z-axis | X：460 / Y：400/ Z: 360 | X：520 / Y：540 / Z：350 |
| Linear axis quick travel speed | 15m/min | 10m/min |
| Workpiece spindle rotation speed（A-axis） | 500rpm | 200rpm |
| Rotation range of A-axis | ∞ | 360° |
| A axis spindle hole taper | ISO50 | ISO50 |
| Pneumatic clamping range | 3~20mm | 3~20mm |
| SCHUNK collects clamping range | 3~32mm | 3~32mm |
| Grinding head swing Max rotation speed(C-axis) | 30rpm | 75rpm |
| Rotation range of C-axis | 325°（+230°~-95°） | 320°（-225°~95°） |
| Workpiece spindle center height | 150mm | 135mm |
| Workpiece spindle radial runout | ≤0.005mm | ≤0.005mm |
| Grinding head spindle radial runout | ≤0.005mm | ≤0.005mm |
| Air cylinder clamping force adjusting range | 500-580kg | 440-480kg |
| Linear-axis resolving power | 0.00lmm | 0.001mm |
| Rotation axis resolving power | 0.00l° | 0.001° |
| Cooling motor power | 3P | 3P |
| Cooling motor capacity | 200L | 200L |
| Voltage | AC 380V 50HZ 3 phase | AC 380V 50HZ 3 phase |
| Total power | 15KW | 20KW |
| Machine size | 1700×1520×2100mm | 2200×1600×2400mm |
| Machine weight | 4T | 5T |
Please contact us for any needs or questions related to tool grinding machine.
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