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How to produce Carbide Milling Cutters by five-axis cnc tool grinding machine

Carbide milling cutters are usually cutting tools made of tungsten-cobalt alloy, tungsten carbide and other metal materials. They have the characteristics of high hardness, high strength, wear resistance, and high temperature resistance. Carbide milling cutters have a wide range of applications.

1. Aviation field: Carbide milling cutters can be used in the processing of aviation parts such as aircraft, spacecraft and engines, such as reducers, bearings, compressor impellers and transmission gears, etc.
2. Automobile field: Carbide milling cutters can be used for processing automobile engines, chassis, transmissions, clutches and other parts, such as radiators and cylinder heads, etc.
3. General machinery: In general machinery processing, shaft holes, flat surfaces, outer circles, etc. can be processed. The cutting effect of carbide milling cutters is very outstanding.
4. Mold processing: Carbide milling cutters can also be used for casting and plastic mold manufacturing, such as various plastic parts, electronic product casings such as TVs, computers and mobile phones, etc.

Recently, Shanghai ANTISHICNC received an inquiry from a Brazilian company that specializes in making cutting tools. The customer mainly makes some 1-12mm standard carbide milling cutters, as well as some non-standard milling cutters. The customer contacted us online. After understanding the customer’s processing needs and drawings in detail, we recommended the C818 Mini 5-axis 5-linkage CNC tool grinder. This grinder is based on the concept of the German 5-axis CNC tool grinder and the actual practice of the designers. Designed based on operational experience and communication at tool production sites. It is reflected in practicality, economy, operation, maintenance, stability and efficiency.

Products produced by the client company

Customers tools drawing

 

ANTISHICNC C818 series 5 axis cnc tool grinder

The C818 series tool grinder has a clamping range of 3~32mm and a tool processing range of 1~32mm. It can also be equipped with an optional automated manipulator to efficiently and perfectly meet customers’ processing needs. The following are the technical parameters of C818 Mini Power that we recommend based on customer requirements:

Model C818 Mini Power(ANTISHICNC brand)
X axis CNC 5 axis linkage linear axis, Taiwan SYNTEC servo motor drive, power 3.1KW (absolute value)
 

 

Travel: 600mm; CNC system 0.0001mm, programming and wheel minimum resolution 0.001mm, THK lead screw B IF32-C3, guide SRG 35-P repeated positioning accuracy: 0.003mm
Y axis CNC 5 axis linkage linear axis, Taiwan SYNTEC servo motor drive, power 3.1KW (absolute value) stroke: 330mm; CNC system rating 0.0001mm, programming and hand wheel minimum feed resolution 0.001mm, THK leadscrew B IF32-C3, guide SRG-P repeat positioning accuracy: 0.003mm
Z axis CNC 5 axis linkage linear axis, Taiwan SYNTEC servo motor drive, power 3.1KW (absolute value) stroke: 270mm; CNC system rating 0.0001mm, programming and hand wheel minimum feed resolution 0.001mm, THK lead screw B IF32-C3, guide SRG 35-P repeated positioning accuracy: 0.003mm
A axis CNC 5-axis linkage workpiece rotating shaft, DD Servo direct drive, Power 0.879KW rated TR=28Nm(7.5A), maximum TM=56Nm(16.5A), separation accuracy: ± 2 corner seconds (0.0005 degrees), Rated rotation: 300rpm, maximum rotation: 400rpm, CNC system separation rate: 0.0001 mm, Programming and hand wheel minimum feed resolution 0.001 degrees, Infinite rotation, dividing head body: radial beating: 0.001-0.005mm end beating: 0.001-0.005mm rotary encoder: Renishaw, UK
B axis CNC 5-axis linkage tray rotating shaft, DD Servo direct drive, Power 0.942KW (7.5A) rated TR=120Nm(6.8A), maximum TM = 380 Nm (27A), separation accuracy: ± 2 corner seconds (0.0005 degrees), rated revolutions: 50rpm, maximum revolutions: 100rpm, numerical control system differentiation rate: 0.0001m m, Programming and hand wheel minimum feed resolution 0.001 degrees. The circumference is rotated to 360 degrees, -180 degrees + 180 degrees rotary positioning accuracy: 4arc-sec rotary.encoder: Renishaw, UK
Fast moving speed of X.Y.Z 7.5 m/min
The minimum workpiece diameter to clamp 3mm
The maximum workpiece diameter to clamp 20mm (SUHUNK SK50-20,  maximum clamp diameter: 20mm)
The maximum workpiece length to clamp 200mm
Main grinding minimum workpiece diameter 1mm
Main grinding maximum workpiece diameter 12mm
Maximum blade port length for main grinding >100MM
Maximum workpiece weight for main grinding 5kg
The blade handle form SCHAUBLIN W25 or BT50 SK50-20 / 15 (for Customer Choice)
Straight resolution 0.001mm
Line repeat positioning accuracy 0.003mm
Rotation resolution 0.001mm
Rotational repeat positioning accuracy 0.001 degrees
Spindle power 12 kW permanent magnet constant torque electric spindle
Sand wheel rod form HSK50F-31.75mm, or 20mm
Sand wheel diameter 75~150mm
Sand wheel spindle speed 1000 to 8000 rpm stepless adjustable: drive
Machine weight About 4,000 kg
Total power ≤22.5kw

If your company also has the same processing needs, please contact us. You can provide processing drawings, and our very professional engineers will comprehensively evaluate the drawings and recommend you a suitable machine based on the processing material, workpiece size, and processing requirements.

Tags: CNC tool grinder, CNC tool grinder, carbide tool grinder, carbide milling cutter grinder, how to machine carbide milling cutter

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